产品名称(Product name)：机器人磨抛单元  Robotic grinding and polishing unit

产品类别(Product Category)：表面处理  Surface treatment

应用方向(Application)：主要用于工件的表面打磨、棱角去毛刺、焊缝打磨、内腔内孔去毛刺、孔口螺纹口加工  

Mainly used for surface grinding, edge deburring, welding seam grinding, cavity inner hole deburring, and hole threaded mouth processing.

产出品分析(Output product analysis)：

1、卫浴五金行业

1、Bathroom hardware industry

2、3C行业

2、3C industry

3、家电、家电零部件行业

3、Home appliances, home appliance parts industry

4、木材建材家居制造行业

4、Wood building materials and household manufacturing industry

工序组成(Process composition)：

1、更换料盘、夹具，选择工件对应的程序

1、Replace material trays and fixtures, select the program corresponding to the workpiece

2、工件料盘进入，机械手臂抓取工件并确认工件信号

2、The workpiece tray enters, the robotic arm grabs the workpiece and confirms the workpiece signal.

3、开始表面磨抛工序

3、Start the surface grinding and polishing process.

4、将处理完成的工件放回料盘

4、Put the processed workpiece back into the tray.

选材用料(Material selection)：

1、由川崎20公斤智能机器人（可选配其他品牌机器人）、上下工位砂带抛光机、双工位送料台、转角变位夹具、电控系统、系统底座组成；

1、It is composed of Kawasaki 20kg intelligent robot (optional other brand robots), upper and lower station sand belt polishing machine, double station feeding table, corner displacement fixture, electric control system, and system base.

2、机座采用HT250铸件，经表面处理，经久耐用

2、The machine base is made of HT250 castings, which are surface-treated and durable.

3、砂带机主滑板采用6061铝件，经阳极处理，具有良好的抗腐蚀性，强度高，不易变形

3、The main sliding plate of the sand belt machine is made of 6061 aluminum parts, which are anodized, which has good corrosion resistance, high strength, and is not easy to deform;

4、采用抛光自动补偿装置，可根据抛光工艺调节补偿力度，提高产品抛光质量，工件磨抛效果一致性高

4、Using polishing automatic compensation device, the compensation intensity can be adjusted according to the polishing process, and the product polishing quality is improved, and the workpiece grinding and polishing effect is highly consistent.

5、采用砂带自动张紧装置，可检测砂带断裂报警，方便根据对磨削面表面粗糙度的要求，更换不同粒度的砂带；操作方便快捷，精度高

5、The automatic sand belt tensioning device can detect the belt break and alarm, and it is convenient to replace the belt with different grain sizes according to the requirements of the surface roughness of the grinding surface; the operation is convenient and fast, and the accuracy is high.

机能价值(Functional value)：

1、产品外壳采用铁金属材质性价比更高，烤漆工艺保证产品质量

1、The product shell is made of iron metal material, which is more cost-effective, and the paint process guarantees the product quality;

2、通过系统底座实现设备整体打包、运输，减少设备于客户现场的安装定位时间，提高设备整体安装定位精度

2、Realize the overall packaging and transportation of the equipment through the system base, reduce the installation and positioning time of the equipment on the customer site, and improve the overall installation and positioning accuracy of the equipment;

3、零件打磨精密无死角

3、Parts are precisely polished and have no dead corners.

4、机械臂型号和品牌的选择更多样

4、There are more choices of robot arm models and brands;

5、料盘气缸上有两个气量调节器，可调节气缸的前进与后退速度，兼顾送料速度与稳定性

5、There are two air volume regulators on the tray cylinder, which can adjust the forward and backward speed of the cylinder, taking into account the feeding speed and stability.

6、气源气压自动控制，气压在大于6KG时就发送信号给PLC,小于6KG时，信号断开并报警，避免气压处于危险范围内，增加设备安全性；

6、The air pressure is automatically controlled. When the air pressure is greater than 6KG, the signal will be sent to the PLC. When the air pressure is less than 6KG, the signal will be disconnected and an alarm will be issued to prevent the air pressure from being in the dangerous range and increase the safety of the equipment;

7、前进后退按钮可保证料盘上若有障碍物可随时后退，防止撞坏料盘

7、The forward and backward button can ensure that if there is an obstacle on the tray, it can be backed at any time to prevent the tray from being damaged.

8、机器人抓到产品时，产品碰一次碰撞行程开关，若没抓到，信号发送给机器人，机器人根据信号判断是否重新抓取或选择抓取下一个，保证机器人可靠抓取工件

8、When the robot catches the product, the product touches the travel switch once. If it does not catch the product, the signal is sent to the robot. The robot judges whether to re-grab or choose to grab the next one according to the signal to ensure that the robot can grasp the workpiece reliably.

创意设计(Creative design)：

1、外观整体采用灰色和明黄色，黄色为沉稳的暗调空间带来活力，更具时尚感与活泼感

1、The overall appearance is gray and bright yellow. Yellow brings vitality to the calm and dark space, making it more fashionable and lively.

2、抛光房门板采用透明玻璃设计，提升屋内采光环境，可同时观测机械手臂和砂带机的抛光情况，视野开阔

2、The polished door panel adopts a transparent glass design, which improves the lighting environment in the house, and can observe the polishing condition of the robotic arm and the belt machine at the same time, and the field of vision is open.

3、砂带抛光机配备集尘斗，能有效收集抛光过程中产生的碎屑，进行集中处理，绿色环保

3、The sand belt polishing machine is equipped with a dust collecting bucket, which can effectively collect the debris generated during the polishing process, and conduct centralized treatment, which is green and environmentally friendly.

4、双工位送料台位置符合人机工学的设计，可安全、方便地进行上下料

4、The position of the double-station feeding table conforms to the ergonomic design, which allows safe and convenient loading and unloading.

信誉价值(Reputation value)：

1、国内自主技术产权，产品使用稳定有保障

1、With independent domestic technological property rights, the product use is stable and guaranteed.

2、全球服务网络，客户服务快捷便利

2、Global service network, fast and convenient customer service.

3、支持个性化定制，提升客户体验感

3、Support personalized customization to enhance customer experience.

4、二十余年的品牌积淀，企业情感认同高

4、More than 20 years of brand accumulation, high corporate emotional recognition;

5、专家型技术人员全程服务，产品设计合理有效

5、Expert technicians provide full service, and the product design is reasonable and effective.